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Plastic Injection Molding

Black Injection Molded Part
Clear Injection Molded Part
Grey Injection Molded Part
Black Rectangular Injection Parts

We are a thermoplastic injection molding firm offering custom injection molding services for the manufacture of plastic products used in a broad range of industries, including aerospace, medical, telecommunication, lighting, and other industries. Our facility is equipped with ten injection molding machines, which range in tonnage from 40 tons to 400 tons of clamp force and have shot capacities ranging from 1.5 oz to 63 oz.

We can perform all phases of the plastic injection process including part evaluation and tool design to production of plastic parts. We can assist our customers with material selection. We also work with qualified designers to help develop products from rough sketches. Another specialized service we offer is rapid prototyping of sample parts by using Stereolithography (SLA), Selective Laser Sintering (SLS), and Fused Deposition Modeling (FDM).

With our custom injection molding capabilities, we can produce parts that range in size from 10 grams to 2 pounds in weight and up to 150 square inches in surface area. Low volume production runs as few as 100 parts can be handled too. Our molding services are offered in a wide variety of engineering and commodity materials, including ABS (Acrylonitrile Butadiene Styrene), Nylon (Polyamide), PC (Polycarbonate), and several other materials.

As part of our plastic injection molding services, we provide insert molding and over molding capabilities as well. Furthermore, we offer molding services for parts made from high strength composites that can be used to replace metal components. Ultrasonic welding, heat staking, pad printing, thread tapping, and assembly are some value added services that we provide.

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Plastic Injection Molding Capabilities

Injection Equipment List
110 Ton Toyo I.M.M. 4 Oz
180 Ton Fortune I.M.M. - 15 Oz
180 Ton Fortune I.M.M. 15 Oz
200 Ton TMC I.M.M. - 18 Oz
275 Ton Fortune I.M.M. 24 Oz
390 Toshiba I.M.M. - 63 Oz
40 Ton Arburg IMM 1.5 Oz
50 Ton Fortune I.M.M. 2.5 Oz
60 Ton TMC I.M.M. - 2.6 Oz
80 Ton Fortune I.M.M. 3 oz
All Support Equipment (Dryers, Grinders, Thermolators)
Materials List
ABS (Acrylonitrile Butadiene Styrene)
ACETAL (Formaldehyde polymer – POM)
HDPE (High Density Polyethelene)
Nylon (Polyamide)
PC (Polycarbonate)
PEI (Polyetherimide)
PP (Polypropylene)
PPA (Polyphthalamide)
PS (Polystyrene)
PUR (Polyurethane)
SAN (StyreneAcrylonitrile)
TPE Thermoplastic Elastomer)
Colors Available
White
Natural
Black
Clear
A wide variety of stock colors
Custom Coloring
Some of the materials are available in only certain colors
Industries Served
Aerospace
Automotive
Communication
Consumer
Government Agencies
Instrumentation
Lighting
Medical
Sporting Goods
Telecommunication
Secondary/Value Added Services
Heat Staking
JIT Shipping
Kanban Inventory Management Of Material Pull
Light Assembly
Pad Printing
Painting
Thread Tapping
Ultrasonic Welding
Quality Certification
AS9100C
ISO 9001:2008
Quality Assurance
All inspection equipment is calibrated per the National Bureau of Standards
First article inspection capabilities per AS9102 aerospace standard
Full first article inspection capabilities
Fully documented production procedures for all molding and post molding operations
Software Used
E2 Shop System
SolidWorks
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